Gradeall has a range of Tyre Recycling Equipment designed and manufactured to deal with problematic end-of-life tyre waste. In the past, the most common practice was to dump waste tyres in huge stockpiles. However, this posed health hazards, with the risk of stagnant water sitting inside these tyres, a breeding ground for mosquitoes and the diseases they can spread. Waste tyre stockpiles also pose a fire hazard, and as discussed before in the risks of burning articles, this should be avoided at all costs. Waste tyres also consume a lot of space on the land where they are dumped. This also makes them hard to transport loose in containers.
Transporting these ELT waste tyres is a problem; it is hard to fit a large number of tyres into a given space, so transporting them loose is prohibitively expensive in terms of fuel costs. These are some reasons why dealing with waste tyres was such a daunting prospect in the past. Solutions simply were not widespread.
Gradeall has seen the huge problem that waste tyres pose, be it car tyres, lorry tyres, agricultural tractor tyres, or even massive OTR tyres. These tyres pose an environmental challenge all over the world. We have created and constantly developed our range of tyre recycling products to cover every recycling need in this industry, with the aim of having a machine to deal with as many types of tyres as possible. We now have a range of tyre recycling equipment we are proud of.
Along with our number 1 selling tyre baling product (also the UK’s best selling tyre baler), the MKII Tyre Baler, we also offer a wide range of tyre-specific recycling and waste management products as shown below:
What many people don’t realise, however, is that tyres actually represent highly recyclable materials. That’s because they contain many rich resources and therefore offer great flexibility when it comes to recycling uses: for example, they can be broken down into their constituent elements of wire, fabric and rubber, or even used in civil engineering projects such as road building, embankment construction, etc.
Many countries, including the UK, Germany, Spain, and France, now recognise the value of truck tyres as recyclable commodities and have well-established schemes designed to facilitate their recycling. In addition, many developing countries are now creating such schemes as they, too, begin to realise the value of old waste truck tyres.
Essentially, the problem has always been that tyres are naturally heavy and bulky in all their various forms. This means that they have always been regarded as very costly to move. With the final recycling facilities often far from the collection area, the high cost of transportation and handling waste tyres is usually the deciding factor in choosing dumping over recycling.
Recognising the huge problem that truck and bus tyres in particular, represent environmentally – and on a global scale – we set about creating a solution to this problem, the result of which is our truck tyre baler.
Operated by two people, this baler is one of Europe’s most cost-effective tyre balers, both in terms of capital and operational cost. Using this machine, tyres can be baled into a volume of 15-20% of their original size, reducing truck journeys by up to 70% and significantly reducing transport and fuel costs.
Gradeall Truck Tyre Baler
However, our tyre recycling range includes the following tyre recycling solutions: MKII tyre baler, tyre rim separator, sidewall cutter and tread cutter, and the agricultural tyre shear.
With solutions available for all types of tyres, Gradeall makes tyre disposal easy and cost-effective, regardless of the scale of your recycling needs.
Tyres may not be biodegradable, but can decompose over a period lasting between 50 and 80 years, sometimes even more. Recognising this serious and hazardous problem, we have created a range of Tyre Recycling Machines for waste tyres at Gradeall International.
Our machinery ranges from Tyre Balers for all tyre sizes, such as the MK2 and the MK3, to tyre handling and processing machinery, such as the Sidewall Cutter and the Tyre Rim Separator. Here’s an overview of what Gradeall International can provide to suit your recycling requirements.
Gradeall International offers Tyre Balers to suit your business:
With a force power of 45 tonnes, the MK2 Tyre Baler can create up to 6 PAS108 bales per hour. The baler’s powerful hydraulic system allows for the reduction of tyre sizes by 80%, with each bale containing up to 110 tyres. This tyre baler is perfect for car tyres, though truck tyres can be compacted if handled through a sidewall cutter.
Designed for dealing with extremely high volumes of waste tyres, the MK3 Tyre Baler will easily make bales with up to 140 tyres. A mighty pressing power of 75 tonnes makes forming 3 bales in an hour possible. Each tyre bale takes approximately 20 minutes to make and contains up to 140 tyres, depending on their size. The MK3 is ideal for use with our conveyor systems to save on the time and effort exerted by the operators in loading the machine. The larger loading chamber makes a much wider bale than the standard PAS108 bale, but this bale was created to go straight into a conventional shipping container. This helps reduce the time needed to load and unload bales from containers.
Gradeall MK3 Tyre Baler | Recycling Machinery | Recycling Tyres | Recycling Baler Machines
The Truck Tyre Baler, explicitly designed for baling truck tyres, produces bales containing up to 12 truck tyres. The baler’s 50 tonnes of force reduces the volume of the truck tyres by 60%, and it has a chain bale ejection system to eject completed bales easily.
Much of the size of agricultural tyres is air; hence, they are not only bulky but also take up too much space. The Gradeall Agricultural Tyre Shear has a cutting force of 30 tonnes, which lifts the giant tyres off the ground and cuts them into smaller sizes, allowing for further processing of the tyres.
Transporting waste tyres from their dumping place to the processing facility can be costly, both in terms of time and money. Now, you can take the Portable Tyre Baling System to the place where the tyres are and have them processed there. Operated by a three-phase diesel generator, this portable system provides all the qualities of an MK2 Tyre Baler but on a mobile platform.
For different types of tyres, we offer:
Built specifically to cut the sidewalls of car tyres, this Cutter represents the first step in recycling car tyres. Cutting the sidewalls of car tyres removes the wire bead inside the tyre to facilitate the compaction and shredding of these tyres. To ensure maximum safety, the cutter board is far from where the operator stands.
The Sidewall Cutter by Gradeall is designed to handle tyres of different sizes, from truck to large agricultural tyres such as tractor tyres. This Sidewall Cutter picks the tyres, cuts the sidewalls, and then places the tyres back on the ground. The operator stands safely behind the cutter where the controls demand that two hands be used to ensure safety. With three emergency stop buttons in the event of emergencies, safety has been designed into this machine. There are also three distinct sizes of sidewall cutters:
The Conveyor is an excellent add-on to the MK2 and MK3 Tyre Balers. It can be installed to help reduce the time needed to load the balers and reduce the risk of back injuries the operators suffer. Loading up to 100 tyres to create one bale is a time-consuming and health-unfriendly. The conveyor enables the operator to load the baler with tyres easily. Available in profiles to suit your site, with an inclined tyre baler designed to allow tyres to be loaded onto the conveyor from ground height and brought up to the level of the baler.
Separating the rims of the tyres from the rubber tyres separates two valuable materials: the steel (or alloy) rim and the rubber tyre. The full closure of the automatic safety guard over the tyre during the separation process ensures the operator’s safety. The machine is also operated using two hands, allowing maximum safety. It is ideal for vehicle dismantlers and scrapyards who want quick access to valuable scrap metal.
Following on the success of the Tyre Rim Separator, the Truck Tyre Rim Separator has been proving its success in separating the steel rim from the rubber tyre on much larger truck tyres. Guards surround the truck tyre to protect both the operators and prevent debris from flying around.
Gradeall Truck Tyre Rim Separator | Tyre Recycling | Recycling Machinery | Tyre Rims
Around 55 million waste tyres are generated in the UK every year. In 2003, whole tyres were banned from being dumped in landfills under the Landfill Regulation Act 2002. In 2006, this was extended to end-of-life tyres and shredded tyres under the 2006 EU Landfill Directive.
Local recycling facilities in the U.K. will accept tyres, although this is usually capped for personal disposal as opposed to commercial business waste. Kent, in England, for example, only allows five tyres to be disposed of per visit for £2.50 per tyre. Baling tyres is a cost-effective option for tyre disposal. Read more about why your business should bale tyres.
For businesses requiring a commercial waste tyre disposal solution, Gradeall can supply high-quality tyre recycling machinery for sale. Contact us today to see how we can help.
Using the Gradeall OTR (off-the-road) cutting range, large tyres can be cut down into easy-to-manage segments weighing under 25 kg, which means anyone can lift and move around.
These segments can be baled, shredded, sent for pyrolysis, or recycled using any other methods available to conventional tyres.
There are some fantastic and innovative solutions for recycling waste tyres. Below, we will discuss some.
Tyre bales can be used as embankments and foundations under roads. This is particularly useful over soft ground, as a solid foundation provides excellent drainage characteristics.
Cement manufacturers use Tyre Bales as a replacement fuel during Cement production. This is becoming a more popular fuel for cement manufacturers, but issues still remain regarding air pollution. Nonetheless, the level of pollutants is still significantly lower than tyres burnt in the open atmosphere, as cement kilns have exhaust emission control systems and monitors, and emission reduction is something they strive to improve. This technique uses significantly fewer fossil fuels and reduces the amount of Tyres going to Landfills.
Shredding recycled tyres into crumb rubber is a widespread use of recycled tyres, which makes a useful road surface with improved grip over conventional asphalt surfaces. The crumb can also be used for artificial fill or Astro Turf in Gardens or Football Pitches, giving much better drainage characteristics than conventional soils. It can also be a soft, low-impact surface for children’s playgrounds.
Complete tyre recycling solutions require specialised equipment that transforms end-of-life tyres into valuable secondary materials while delivering substantial business and environmental benefits. Modern tyre recycling systems integrate cutting-edge shredding, granulation, and separation technologies that efficiently process various tyre types and sizes, producing high-quality rubber crumb, steel wire, and textile fibre for diverse industrial applications. These comprehensive solutions enable businesses to capitalise on the growing demand for recycled materials while addressing environmental challenges, reducing landfill waste, and creating profitable revenue streams from previously considered waste material.
Selecting appropriate tyre recycling equipment depends on your specific operational requirements and tyre types. Our comprehensive range ensures solutions for every application:
The MK2 Tyre Baler remains the UK’s best-selling tyre baler, processing up to 110 car tyres per bale with 80% volume reduction. When combined with our Car Tyre Sidewall Cutter, facilities achieve optimal processing efficiency.
Our Truck Tyre Baler handles up to 12 truck tyres per bale, whilst the Truck Tyre Sidewall Cutter enables pre-processing for enhanced baling efficiency. The MK3 Tyre Baler offers the highest capacity solution for industrial-scale operations.
Our specialised OTR Tyre Splitter and OTR Tyre Sidewall Cutter handle the most challenging large tyres, reducing them to manageable 25kg segments for further processing.
Implementing professional tyre recycling equipment delivers measurable business benefits:
Tyre recycling businesses serve diverse industrial sectors that utilise recycled rubber materials for various applications, from construction and manufacturing to sports and automotive industries. Rubber crumb finds extensive use in playground surfaces, athletic tracks, road construction, and moulded products, while steel wire recovered from tyres supplies the construction and manufacturing sectors. Understanding these varied market applications enables recycling businesses to develop targeted processing strategies, optimise product specifications, and build strategic partnerships that maximise revenue potential while supporting circular economy principles across multiple industry verticals.
Professional recycling equipment transforms waste disposal costs into potential revenue streams whilst ensuring environmental compliance. Our portable tyre baling systems offer flexibility for businesses with varying locations.
Expand service offerings and improve profit margins through efficient tyre processing capabilities. Our equipment supports both collection and processing operations for comprehensive service provision.
Cost-effective waste management solutions supporting environmental goals whilst demonstrating responsible stewardship of public resources. Multiple units can be coordinated across different sites for consistent regional coverage.
Comprehensive support and service programs are essential for optimal performance and maximising return on investment in tyre recycling operations. Professional service packages encompass preventive maintenance schedules, technical training, spare parts management, and rapid response support that minimise downtime and ensure consistent production quality. Experienced service teams understand the demanding nature of tyre processing equipment, providing specialised expertise in wear part optimisation, process troubleshooting, and performance enhancement that enables recycling businesses to maintain a competitive advantage while achieving long-term operational sustainability and profitability.
Our in-house design and engineering team provides flexible solutions that can be adapted to specific operational requirements. Equipment can be customised with corporate colours and branding to support facility presentation standards.
Modern tyre recycling equipment supports environmental compliance whilst contributing to sustainability goals:
Every operation has unique requirements, and our experienced team provides consultation to ensure optimal equipment selection. With over 100 years of combined industry experience, our customer-focused approach ensures businesses receive appropriate advice and solutions for their specific recycling needs.
Our comprehensive equipment range, from individual machines to complete processing systems, ensures scalable solutions that support business growth while maintaining environmental responsibility and operational efficiency.
The global tyre recycling industry processes over 1.5 billion end-of-life tyres annually, with professional recycling equipment enabling efficient material recovery across North America, Europe, Asia-Pacific, and emerging markets. Gradeall’s comprehensive range addresses diverse operational requirements from small-scale facilities to industrial processing plants worldwide.
Technical specifications and performance data provide essential benchmarks for evaluating tyre recycling equipment capabilities and ensuring optimal system selection for specific operational requirements. Comprehensive performance metrics encompass processing capacity, particle size distribution, separation efficiency, energy consumption, and output quality standards that directly impact profitability and market competitiveness. Understanding these technical parameters enables businesses to accurately assess equipment suitability, compare different technologies, and make informed investment decisions that align with production targets, quality requirements, and long-term business objectives while ensuring reliable, cost-effective operations.
Complete Equipment Specifications Overview
Global Power Configuration Options
Investment returns and economic analysis are crucial considerations for tyre recycling ventures, as they determine project viability and long-term financial sustainability in competitive recycling markets. Comprehensive economic assessments encompass initial capital expenditure, operational costs, revenue projections from multiple product streams, and payback periods that vary based on processing capacity, market conditions, and regional demand factors. Understanding these financial dynamics enables investors and operators to develop realistic business models, secure appropriate financing, and implement strategies optimising profitability while managing risk in the evolving circular economy landscape.
Quantified Cost Reduction Benefits
Regional ROI Performance Data
Annual Operational Benefits Facilities implementing professional tyre recycling equipment typically achieve:
Global market applications for recycled tyre products span numerous industries and regions, each with distinct quality standards, regulatory requirements, and market dynamics that influence business opportunities and compliance obligations. International markets for rubber crumb, steel wire, and textile fibre present varying demand patterns, pricing structures, and certification requirements that recycling businesses must navigate to access profitable export opportunities. Understanding these global market complexities, including environmental regulations, product specifications, and trade requirements, enables tyre recycling operations to develop comprehensive market strategies that maximise revenue potential while ensuring full compliance with international standards and regional legislation.
International Regulatory Compliance
Market-Specific Solutions
Complete tyre recycling workflow integration encompasses the seamless coordination of all processing stages, from initial tyre reception and preparation through final product packaging and distribution. Effective integration optimises material flow, minimises handling costs, and ensures consistent quality control throughout recycling while maximising equipment utilisation and operational efficiency. Modern integrated systems incorporate automated conveying, quality monitoring, and inventory management that enable continuous processing operations, reduce labour requirements, and provide real-time visibility into production metrics that support data-driven decision making and operational optimisation.
Stage 1: Initial Processing
Stage 2: Size Reduction
Stage 3: Material Separation
Stage 4: Volume Reduction and Baling
Stage 5: Material Handling Enhancement
Automotive and Dealership Operations Car dealerships and tyre retailers benefit from compact processing solutions. The MKII Tyre Baler, combined with the Car Tyre Sidewall Cutter, provides efficient passenger tyre processing, reducing disposal costs while improving site organisation.
Commercial Fleet and Transportation Fleet operators managing trucks, buses, and commercial vehicles require robust processing capabilities. Our Truck Tyre Baler and Truck Tyre Sidewall Cutter handle heavy-duty tyres efficiently, supporting large-scale commercial operations.
Mining and Heavy Industry Mining operations generate massive OTR tyres requiring specialised processing. The OTR Tyre Splitter and OTR Tyre Sidewall Cutter reduce these challenging tyres to manageable segments for further processing or disposal.
Waste Management and Recycling Facilities Professional recycling operations benefit from integrated processing systems. Multiple baler configurations with conveyor systems enable high-volume processing and support regional collection networks.
Municipal and Local Authority Services Councils and local authorities require cost-effective solutions for community tyre disposal. Our equipment range supports both centralised processing facilities and distributed collection systems.
A robust global installation and support network forms the backbone of successful equipment deployment and long-term operational reliability across diverse geographic markets. This comprehensive infrastructure encompasses regional service centres, certified installation teams, and technical support specialists who provide localised expertise while maintaining consistent quality standards worldwide. The network ensures rapid response times for maintenance needs, seamless knowledge transfer during commissioning, and ongoing operational support that adapts to local regulations, environmental conditions, and market requirements.
International Project Management
Worldwide Service and Maintenance
Training and Certification Programmes
Material recovery from waste streams has emerged as a critical component of the circular economy, transforming discarded materials into valuable resources for new applications. Modern recovery technologies enable the extraction and purification of metals, polymers, fibres, and other materials from complex waste matrices. At the same time, advances in processing techniques have expanded the range of viable end-product applications. This approach reduces environmental impact by diverting waste from landfills and incineration and also creates economic value by supplying recovered materials to manufacturing industries seeking sustainable alternatives to virgin resources.
Recovered Material Specifications
Global End-Product Markets
Selecting the appropriate equipment and determining optimal sizing parameters are fundamental decisions that directly impact process efficiency, operational costs, and product quality. This comprehensive approach requires careful evaluation of feedstock characteristics, throughput requirements, space constraints, and performance specifications to match equipment capabilities with specific application needs. Proper sizing ensures maximum utilisation of capital investment while maintaining operational flexibility to accommodate varying process conditions and future expansion requirements.
Processing Volume Assessment
Site Requirements Planning
What is the most efficient tyre recycling machine for car tyres? The MKII Tyre Baler remains the most efficient solution for car tyre processing, creating PAS108 compliant bales containing up to 110 tyres with 80% volume reduction.
What equipment is needed for a complete tyre recycling plant? A comprehensive facility typically includes sidewall cutters, rim separators, balers, and material handling equipment. Our specialists design integrated systems meeting specific operational requirements.
Which tyre recycling machinery manufacturers provide global support? Gradeall International provides worldwide equipment supply, installation, and ongoing support through our global network of partners and service providers.
Can tyre recycling equipment handle different tyre types? Our equipment range accommodates car, truck, agricultural, and massive OTR mining tyres through specialised processing solutions.
What are the environmental benefits of professional tyre recycling equipment? Professional equipment reduces transportation emissions by 70%, eliminates illegal dumping, and supports material recovery for beneficial reuse applications.
How do I determine the right equipment specification for my operation? Our technical specialists conduct comprehensive assessments considering processing volumes, tyre types, site constraints, and operational objectives to recommend optimal equipment configurations.
Regional Service Networks Our expanding global presence includes partnerships across North America, Europe, Asia-Pacific, and emerging markets, ensuring local support for equipment installation, maintenance, and operator training.
Custom Solutions and Engineering Our CAD Design Service develops bespoke solutions for unique operational requirements, accommodating site-specific constraints and regulatory requirements and integrating with existing infrastructure.
Discover how Gradeall’s comprehensive tyre recycling equipment range transforms waste management operations whilst supporting environmental objectives across diverse global markets and regulatory environments.
Gradeall International Limited is based in Dungannon, County Tyrone, Northern Ireland. We started as a manufacturer of coal grading equipment, servicing Northern Ireland and the UK. Since then, we have expanded into the recycling industry and supply bespoke waste management and recycling machinery internationally.
Get in touch today to discuss the options that are available to you.
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