Manufacturing facilities worldwide generate substantial recyclable waste that requires professional processing equipment. Gradeall International manufactures industrial balers, compactors, and waste processing systems specifically designed for manufacturing environments. Our equipment enables manufacturers to reduce disposal costs, recover material value, and maintain cleaner, safer production facilities.
Gradeall International Ltd is a waste disposal equipment manufacturer based in Dungannon, Northern Ireland. We manufacture tire balers, sidewall cutters, waste compactors, vertical balers, horizontal balers, and glass crushers. Our equipment is exported to over 100 countries worldwide and operates in manufacturing facilities from automotive plants to food production operations across North America, Europe, Asia, the Middle East, and Australasia.
Professional waste equipment transforms manufacturing waste management from a disposal cost into a potential revenue stream. Rather than paying for skip hire and waste disposal, a baler produces compacted bales of recyclable material that are easier to store, more valuable to recyclers, and can generate income instead of costing your business money.
Small to medium operations benefit from our G-eco range vertical balers, which provide space-efficient processing for facilities with limited floor space and moderate waste volumes. Large-scale manufacturing requires 500kg vertical and horizontal balers that handle high throughput while maintaining consistent bale quality for material recovery. Heavy industry applications use static and portable compactors with custom feed solutions to process bulk waste volumes in demanding industrial environments.
As experienced waste disposal equipment manufacturers, Gradeall International understands the demanding requirements of industrial environments. Our equipment is designed and manufactured at our 5-acre facility in Dungannon to withstand continuous operation while providing the reliable performance essential for uninterrupted manufacturing schedules.
Gradeall manufactures balers and compactors to suit different businesses’ needs. Our engineering team designs equipment capable of handling the diverse waste streams and challenging conditions found across manufacturing sectors, from automotive assembly to electronics production. With nearly 40 years of manufacturing experience, 200+ years combined engineering team experience, and equipment operating in 100+ countries worldwide, we understand what manufacturers need from their waste processing equipment.
Manufacturing operations require versatile, reliable equipment that processes diverse waste streams while maintaining the compact footprint and operational efficiency essential for busy production facilities. Our comprehensive range addresses every scale of operation, from small batch manufacturers to heavy industry.
Vertical balers provide space-efficient waste processing for manufacturing operations with limited floor space. These systems handle cardboard, plastic film, paper, and other packaging materials common in manufacturing environments while maintaining a compact footprint essential for busy production facilities.
The G-eco 50S compact single-chamber baler produces 50kg bales, ideal for small manufacturing operations with moderate waste volumes. The G-eco 50T twin-chamber system enables waste segregation at source, processing two material types simultaneously without cross-contamination. For facilities processing 2-4 tonnes daily, the G-eco 500 mid-range vertical baler produces 500kg bales with automated wire-tying, while the GV500 offers heavy-duty construction for demanding applications requiring continuous operation.
Large-scale manufacturing operations benefit from horizontal balers that provide continuous processing capability for substantial waste volumes. These systems create consistent, high-quality bales supporting efficient logistics and material recovery operations.
The GH500 fully automatic horizontal baler produces 500kg bales with automated bale ejection, designed for facilities processing 8+ tonnes daily. The GH600 provides high-capacity processing for heavy industry applications requiring robust construction and maximum throughput capability. Horizontal balers suit manufacturing facilities with dedicated waste processing areas and high daily volumes, supporting lean manufacturing principles through automatic operation that minimizes labor costs.
Static and portable compactors handle larger waste throughputs for heavy industry and bulk processing applications. With custom feed solutions, we can configure compactors to suit your exact operational requirements and facility layout.
The G90 static compactor processes general waste, cardboard, and mixed recyclables in high-volume manufacturing environments with various bin lift configurations and container options from 15m³ to 40m³. The G120 medium-capacity compactor provides robust construction with straightforward operation, while the G140 heavy-duty compactor offers optional pre-crush functionality for enhanced volume reduction. Portable compactors provide self-contained units on wheels, enabling flexible positioning throughout manufacturing facilities for operations requiring mobile waste processing capability.
Different manufacturing sectors generate unique waste profiles requiring tailored equipment solutions. Understanding these sector-specific requirements enables optimal equipment selection and processing efficiency.
Automotive manufacturing generates substantial packaging waste from component deliveries, plastic wrapping materials, cardboard boxes, and metal offcuts from fabrication processes. Professional waste equipment enables automotive manufacturers to manage diverse waste streams while supporting lean manufacturing principles and maintaining clean production environments.
Typical waste streams include cardboard packaging, plastic film, metal swarf, foam protective materials, and wooden pallets. Recommended equipment includes the GV500 vertical baler for cardboard and plastic, G90 compactor for general waste, and horizontal balers for high-volume facilities processing multiple shifts daily.
Food manufacturing operations require hygienic waste processing solutions that address both packaging materials and organic waste while maintaining the cleanliness standards essential for food production environments and regulatory compliance.
Processing cardboard packaging, plastic film, shrink wrap, labels, and production waste requires equipment suited to food-safe environments. The G-eco 50T twin chamber enables waste segregation, while stainless steel options ensure hygiene compliance. Dewatering systems handle wet waste applications common in food processing operations.
Electronics manufacturing produces diverse waste including cardboard packaging from component shipments, plastic protective materials, foam inserts, and anti-static packaging requiring careful handling and processing.
The G-eco range vertical balers suit clean, controlled processing environments typical of electronics manufacturing, while twin chamber systems enable proper material segregation to maintain component protection standards and recycling value.
Implementing professional waste processing equipment delivers measurable operational and financial benefits across manufacturing operations, from reduced labor requirements to improved material recovery rates.
In addition to saving on staff labor because our machines are easy to use and quickly process waste, they also save on waste disposal costs. Rather than paying for skip hire and frequent waste collections, a baler makes compacted bales of material that are easier to store on-site and typically have a sale value, so they can generate income rather than costing your business money.
Volume reduction of 80-90% decreases collection frequency and skip hire expenses significantly. High-quality bales command better prices from waste merchants and recycling facilities. Automated processing reduces manual handling and time spent managing waste. Compacted bales occupy minimal floor space compared to loose waste, freeing valuable production area. Organized waste management supports lean manufacturing and continuous improvement initiatives while simplified regulatory reporting demonstrates environmental responsibility.
Professional waste equipment enhances manufacturing workplace safety through organized waste management, reduced manual handling requirements, and improved facility cleanliness. Efficient processing eliminates loose waste accumulation while maintaining the professional standards essential for modern manufacturing operations and regulatory compliance.
Reduced manual handling injuries, elimination of waste accumulation creating trip hazards, improved fire safety through proper storage of combustible materials, and better pest control through contained waste management all contribute to safer working environments. Environmental benefits include higher recycling rates through proper material segregation, reduced transport emissions from fewer collection vehicles, support for corporate sustainability targets, and contribution to circular economy principles through material recovery.
Selecting the right waste equipment requires careful consideration of waste volumes, material types, available space, and operational workflows to ensure optimal performance and return on investment.
If your business produces a small volume of waste and has limited space, our G-eco range of vertical balers provides the solution for your manufacturing operation. These compact systems deliver efficient processing while maintaining minimal footprint requirements for smaller manufacturing facilities.
The G-eco 50S single-chamber baler suits operations processing up to 2 tonnes of cardboard monthly. The compact design fits through standard doorways and operates from a single-phase power supply, making installation straightforward in existing facilities. The G-eco 50T twin chamber baler offers versatile processing for manufacturers dealing with multiple waste types, enabling efficient segregation within compact manufacturing environments.
For manufacturing facilities processing 2-4 tonnes daily, our G-eco 500 and GV500 vertical balers provide substantial processing capacity while maintaining reliable performance for continuous manufacturing operations. The G-eco 500 produces 500kg bales with automated wire-tying, reducing manual intervention and labor requirements.
For higher quantities of waste, our 500kg horizontal balers handle substantial processing volumes while maintaining consistent bale quality. The GH500 horizontal baler processes 8+ tonnes daily with fully automatic operation including bale ejection, suitable for large manufacturing facilities with dedicated waste management staff and regular collection schedules.
Static and portable compactors handle even larger waste throughputs for heavy industry and bulk processing applications. We can customize feed solutions to suit your exact operational needs and facility constraints.
The G90 compactor with various bin lift configurations processes general waste, mixed recyclables, and bulk cardboard in high-volume manufacturing environments. The G140 compactor with pre-crush functionality provides enhanced volume reduction for challenging waste streams including bulky materials requiring maximum compaction. Portable compactors offer flexible positioning throughout manufacturing facilities, ideal for operations requiring mobile waste processing capability or temporary installation during facility expansion.
Reliable equipment performance depends on professional service and technical support throughout the equipment lifecycle, from initial installation through ongoing maintenance and emergency response.
We have an extensive network of service engineers worldwide, which enables us to ensure reliable service for our machines. Manufacturing operations require dependable equipment performance to support continuous production schedules and operational efficiency.
Our comprehensive service network provides rapid response for maintenance and repairs, ensuring minimal disruption to critical manufacturing operations while maintaining equipment performance throughout demanding industrial applications. Installation and commissioning by experienced engineers, operator training at customer facilities, preventive maintenance programs, emergency breakdown response, genuine OEM spare parts supply, and remote diagnostics ensure optimal equipment performance.
Manufacturing operations often require specialized solutions addressing unique waste streams and operational constraints. Our engineering team provides custom equipment modifications and bespoke solutions, ensuring optimal performance for specific manufacturing applications and requirements.
Custom engineering capabilities include modified feed hopper designs for specific material types, bespoke bin lift configurations for existing container systems, integration with conveyors and automated feed systems, specialist safety systems for hazardous environment compliance, and custom control systems integrating with facility management systems. Professional waste equipment integrates seamlessly with existing manufacturing workflows, supporting lean manufacturing principles while maintaining operational efficiency.
Manufacturing-grade construction and continuous innovation ensure our equipment meets the demanding requirements of industrial environments while supporting long-term operational excellence.
Gradeall manufactures balers and compactors specifically designed for the demanding requirements of industrial environments. Our equipment features robust construction capable of withstanding continuous operation while providing long-term reliability and performance.
Heavy-duty steel construction with reinforced stress points, commercial-grade hydraulic systems rated for continuous operation, industrial motors and electrical components meeting international standards, corrosion-resistant finishes suitable for challenging environments, safety systems meeting health and safety requirements, and CE marking confirming compliance with international standards ensure reliable performance throughout demanding manufacturing applications.
As leading waste equipment manufacturers, we continuously develop new solutions addressing evolving manufacturing requirements. Investment in research and development ensures our equipment remains at the forefront of waste processing technology, supporting modern manufacturing excellence.
Our design team uses Finite Element Analysis and computer-aided engineering to optimize equipment performance, reduce energy consumption, and improve operational efficiency while maintaining the durability and reliability essential for demanding manufacturing applications. Raw materials sourced primarily from Irish and British suppliers ensure quality and traceability throughout the manufacturing process.
Modern manufacturing operations face increasing environmental compliance requirements that professional waste processing equipment helps address while supporting corporate sustainability goals.
Professional processing equipment supports compliance with waste management regulatory requirements through proper waste segregation and documentation. Material recovery supports circular economy principles while contributing to corporate sustainability targets and reducing packaging waste in line with producer responsibility obligations.
High-quality bales command better prices from recycling facilities, ensuring materials re-enter manufacturing supply chains rather than going to landfill. This supports both environmental objectives and commercial outcomes for forward-thinking manufacturers, while providing the traceability and documentation required for ISO 14001 environmental management systems and regulatory reporting.
Gradeall International Ltd manufactures industrial balers, compactors, and waste processing equipment at our facility in Dungannon, Northern Ireland. We design and manufacture equipment specifically for the demanding requirements of manufacturing operations.
With nearly 40 years manufacturing waste processing equipment, equipment operating in 100+ countries worldwide, in-house design and engineering capability, and 200+ years combined engineering team experience, we understand what manufacturers need. Our customer visit program enables equipment demonstrations at our Dungannon facility, while our extensive global service engineer network provides rapid response for maintenance and repairs.
CE marking confirms international standards compliance, while robust construction ensures quality and reliability throughout demanding manufacturing operations. Our equipment range includes vertical balers, horizontal balers, static and portable compactors, all designed for industrial environments.
Baler size depends on daily waste volumes and available space. Small operations processing under 2 tonnes monthly suit G-eco 50S vertical balers. Facilities processing 2-4 tonnes daily benefit from G-eco 500 or GV500 vertical balers. Operations with 8+ tonnes daily require GH500 horizontal balers. Our team provides free site surveys to recommend appropriate equipment.
Yes. Twin chamber balers like the G-eco 50T process two different materials simultaneously, preventing cross-contamination. Single chamber balers can process various materials sequentially. For facilities with diverse waste streams, multiple compact balers often provide better segregation and material value.
Daily checks include visual inspection and removing contamination. Weekly lubrication takes 10-15 minutes. Monthly inspection of hydraulic fluid levels ensures optimal performance. Annual service by qualified engineers includes comprehensive inspection and safety system verification. Most facilities spend 2-3 hours monthly on routine maintenance.
Small operations typically see payback within 18-30 months. Medium facilities often achieve payback within 12-18 months. High-volume operations can recover investment within 6-12 months through reduced skip hire, fewer collections, and revenue from recyclable bales.
Yes. All equipment includes professional installation and commissioning by our experienced engineers. We provide comprehensive operator training at your facility covering safe operation, routine maintenance, and troubleshooting. Full technical documentation and ongoing support through our service network is included.
Contact Gradeall International to discuss your manufacturing waste equipment requirements. Our team provides free site surveys, equipment recommendations, and detailed quotations.
Request a specification sheet or arrange an equipment demonstration at our Dungannon facility to see equipment operation before making investment decisions.
This website uses cookies to enhance your experience. Some are essential for site functionality, while others help us analyze and improve your usage experience. Please review your options and make your choice.If you are under 16 years old, please ensure that you have received consent from your parent or guardian for any non-essential cookies.Your privacy is important to us. You can adjust your cookie settings at any time. For more information about how we use data, please read our privacy policy. You may change your preferences at any time by clicking on the settings button below.Note that if you choose to disable some types of cookies, it may impact your experience of the site and the services we are able to offer.
Some required resources have been blocked, which can affect third-party services and may cause the site to not function properly.
This website uses cookies to enhance your browsing experience and ensure the site functions properly. By continuing to use this site, you acknowledge and accept our use of cookies.