New Tyre Recycling Machine Helps Reduce Staff Downtime

By:     Kieran Donnelly

From many waste tyre operations, staff injury is a big problem that often leads to downtime. The Inclined Tyre Baler Conveyor provides tyre recycling facilities with a practical solution for this issue, by alleviating the physical strain placed on employees, reducing the risk of injury and fatigue.

Gradeall is a pioneering force in the manufacturing of cutting-edge tyre recycling machinery. We listen to our customers and design efficient solutions in response, to help streamline their operational needs. The Inclined Tyre Baler Conveyor is the latest guarantee of this promise,

check out the video below that shows the new tyre recycling machine in action.

Benefits of the New Tyre Recycling Machine

The Inclined Tyre Baler Conveyor is built with a large 17m³ hopper that’s compatible with two MK2 Tyre Balers. It is sure to improve staff productivity and efficiency when handling waste tyres.

As an industry leader in tyre recycling equipment, Gradeall has taken the time to listen to its customers’ needs and provided a tyre recycling solution that helps streamline this process.

Check out the benefits of the new Inclined Tyre Baler Conveyor below:

Reduces Staff Downtime

The process of loading a tyre baler is known to be physically demanding, requiring the operator to bend forward and pick up over 100 tyres per bale. This repeated motion can lead to fatigue, injury and strain, causing back-related problems and ultimately leading to staff downtime and increased costs for the company.

The inclined tyre baler conveyor is situated at an ideal height for operators to conveniently load tyres onto. It has been designed with operator safety in mind, reducing the physical strain required and providing a more accessible solution for loading tyres into bales.


Increased efficiency

The mere act of having to search for tyres is also a time-consuming one, any time spent not loading the baler is time wasted. The inclined tyre baler conveyor aims to resolve this particular issue.

This tyre recycling machine is designed to work with a pair of MK2 tyre balers. The aim of this system is to ensure that balers are always being loaded and earning money with the absolute minimum of downtime.

Stores Waste Tyres

Discarded waste tyres laying around a site pose a tripping hazard for staff and a fire hazard due to their combustible build. If they are also left in unsuitable conditions for a long period of time, they can start to leach toxic chemicals into the surrounding soil.

The Inclined Tyre Baler Conveyor provides a practical method for storing waste tyres in a suitable location. It ensures that they are ready to be further processed for more appropriate handling.

If you would like to hear more about how the Inclined Tyre Baler Conveyor can be integrated within your operation, get in touch with us.

How Does the Inclined Tyre Baler Conveyor Work?

The Inclined Tyre Baler Conveyor is simple and easy to use in its operation. Check out the process below:

  • For the initial first stage of loading the balers, the conveyor platform is retracted, providing full access to load tyres at floor level.
  • For each subsequent stage of bale loading, the sliding platform is pulled up against the baler. There is no need to bend down to pick up or place tyres in the baler.
  • The standard hopper is large enough to accommodate a truck with a full load of tyres, and its modular design allows it to adapt to the specific loading method your organisation prefers.
  • The conveyor itself is a chain-type conveyor driven by an electric motor to ensure slip-free drive.
  • The chain drive ensures that the side-to-side belt roll-off that can happen to belt-driven conveyors does not occur, and the chain itself is much stronger and less prone to wear than a belt.
  • A foot pedal operates the conveyor at a slow and safe speed and brings tyres at waist level to the operator.

Upon installation, a Gradeall engineer can provide training and support for the operation and maintenance of this machine.

MK2 Tyre Balers

The Inclined Tyre Baler Conveyor has been manufactured to be integrated with two MK2 Tyre Balers.

When these machines are working at maximum output, they can produce up to 6 PAS108 compliant tyre bales (between 400-500 tyres) per hour. This gives an idea of the potential of integrating an Inclined Tyre Baler Conveyor with your operation.

A Tyre Recycling Machine Built To Last

At Gradeall, we build machinery that is made to last. Our goal is to provide businesses with a profitable solution for enhancing their waste tyre disposal process. We demonstrate this promise with regular maintenance checks and machine services to ensure the longevity of your investment.

Check out the full product description of the Inclined Tyre Baler Conveyor, or alternatively get in contact with the Gradeall team to discuss how it can be integrated within your operation.

Tyre recycling machine cost

The cost of the Inclined Tyre Baler Conveyor will depend on various factors including; the delivery site location, how many waste tyres your operation handles, the current set-up, additional features, etc.

For an accurate quote, it is best to give us a call. This allows us to find a solution that works for your operation, ensuring that you’re investing in the right tyre recycling machines that will bring about enhanced productivity and workplace efficiency.

Full Range of Waste Tyre Recycling Machines

Gradeall has manufactured an impressive range of tyre recycling machines. Every model we design is built to streamline the tyre disposal process, improve efficiency and help reduce staff downtime.

We delivered our tyre recycling equipment to customers across the world, including the U.K., U.S., Australia, Spain, Iceland and more. We are proud of the reputation we have build as innovators in waste management soltuions.

Our expert engineers will also ensure that the machinery is integrated and installed with your operation upon delivery. Our goal is to provide profitable solutions that will eventually pay for themselves in the long run.

Find the right tyre recycling machine for your operation and check out the full range: MK3 Tyre Baler | Truck Tyre Baler | Tyre Sidewall Cutter | Truck Tyre Sidewall Cutter | Tyre Shredder | OTR Tyre Splitter | OTR Tyre Cutting Equipment.

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