At Gradeall, we are constantly seeking new and innovative ways to streamline the tyre recycling process. We listen to our customers and we design tyre recycling machinery that meets their operational needs.
The MK3 Tyre Baler has been designed to make the process of loading waste tyre bales onto shipping containers much more efficient and productive.
The international challenge posed by tyre waste is immense, with approximately 1.5 billion tyres discarded each year. This burgeoning waste stream presents substantial environmental concerns, as improper disposal of tyres can lead to:
The MK2 tyre baler has been a successful product for Gradeall, in production for over 10 years it has found customers across the globe. However, one thing some customers have found is that regular PAS108 tyre bales are slow and laborious to load into a shipping container.
While PAS108 bales are great for civil engineering applications the actual bale size is not really important for tyre recycling plants. The key thing then is to make transporting tyre bales to recycling plants as easy and as efficient as possible.
Tyre bales are transported via shipping container to a recycling plant and with a PAS108 bale, it requires 3 bales to be stacked on top of each other and loaded horizontally, with one bale loaded in beside it vertically. It is turning the 4th bale vertically which significantly adds time to container loading and unloading.
The MK3 tyre baler is the solution, it produces tyre bales specifically to go into the width of a standard shipping container, with ample space to spare, ensuring that the bales are also easy to remove.
The MK3 Tyre Baler provides many benefits to tyre recycling facilities. Our goal at Gradeall is to provide innovative and high-performing machinery that is also a long-term investment. Check out the benefits of the MK3 Tyre Baler below.
At Gradeall, we are committed to designing and manufacturing innovative solutions that are based on our customer’s needs. The MK3 Tyre Baler is our latest example of that commitment.
Gradeall has had several MK3 tyre balers at a number of sites undergoing extensive testing for over a year and is now confident to release this baler on sale, with the same ease of use and durability the MK2 tyre baler has been known for.
Click here to find out more about the MK3 tyre baler.
We take into account the whole tyre disposal process, from separating the rims of tyres with a Tyre Rim Separator to stripping the sidewalls off with a Sidewall Cutter Machine, before eventually baling them with the MK2 Tyre Baler or MK3 Tyre Baler. We design adaptable machinery that can be tailored to meet your unique operational requirements.
If you would like to speak to someone about our range of tyre processing machinery, you can contact the Gradeall team for expert advice and guidance.
Gradeall has supplied its tyre recycling machinery across the world. We have built a strong reputation for being international manufacturers of leading tyre recycling machinery. Check out our case studies of previous tyre recycling equipment that was delivered to operations based in Spain, Iceland and Australia.
The Gradeall range of tyre recycling machinery is built to streamline the entire tyre recycling process, whilst creating profitable and worthwhile investments. Will your tyre recycling operation be next?
The MK3 Tyre Baler brings numerous economic benefits to tyre recycling enterprises:
The MK3 Tyre Baler distinguishes itself from other tyre balers with its unique attributes:
The MK3 Tyre Baler is part of a fleet of our existing tyre baling machinery. Depending on your operational needs and the type of tyres that are handled, the MK2 Tyre Baler or the Truck Tyre Baler may be more suitable. Check out the benefits of each machine below.
The MK2 Tyre Baler is still a popular tyre recycling machine that has aided many operations in handling their waste tyres. Check out the features below.
The Truck Tyre Baler has been built to handle larger tyres from trucks or lorries. If your operation mainly deals with these types of tyres, it could be a more suitable machine. Check out the features of it below.
The price of the tyre baler will depend on various factors including the delivery location, operational requirements, additional features, etc. In order to get an accurate quote, it is best to give us a call or fill in our enquiry form via the contact page.
A discovery call will ensure that you’re investing in the right type of tyre recycling equipment for your operation. We can recommend machinery that will enhance productivity and efficiency depending on the volume of tyres handled, the type of tyres handled, and your specific requirements.
Gradeall is dedicated to advancing tyre recycling technology with a focus on:
Q: What sets Gradeall’s MK3 Tyre Baler apart in tyre recycling?
A: The MK3 Tyre Baler from Gradeall has been innovatively designed to make the process of loading waste tyre bales into shipping containers significantly more efficient and productive. It represents a step forward in streamlining tyre recycling operations.
Q: What are the global environmental impacts of tyre waste?
A: The global impact of tyre waste is profound, with approximately 1.5 billion tyres discarded annually. This waste poses environmental challenges such as landfill overcrowding, soil and water pollution, breeding grounds for mosquitoes, and fire hazards.
Q: How does the MK3 Tyre Baler improve the shipping container loading process?
A: The MK3 Tyre Baler produces tyre bales specifically sized to fit the width of standard shipping containers, with ample space to spare. This design ensures that the bales are easy to load and unload, making the process quicker and more efficient.
Q: What are the benefits of the MK3 Tyre Baler for tyre recycling facilities?
A: The MK3 Tyre Baler offers numerous advantages, including the ability to produce bales that can be directly loaded into shipping containers, reduced container loading times, increased number of bales per container, and a more efficient, safer loading and unloading process.
Q: What makes the MK3 Tyre Baler distinct from other tyre balers?
A: The MK3 Tyre Baler is unique due to its container-optimised bale size, efficient loading and unloading processes, production of high-density bales, and its durability and reliability.
Q: What is Gradeall’s approach to tyre recycling machinery?
A: Gradeall is committed to designing and manufacturing innovative solutions tailored to customer needs. Their approach involves considering the entire tyre disposal process and designing adaptable machinery like the MK2 Tyre Baler or MK3 Tyre Baler to meet unique operational requirements.
Q: Where has Gradeall supplied its tyre recycling machinery?
A: Gradeall has supplied its tyre recycling machinery globally, building a reputation as an international manufacturer of leading tyre recycling machinery. They have delivered equipment to operations in countries like Spain, Iceland, and Australia.
Q: What economic advantages does the MK3 Tyre Baler offer?
A: The MK3 Tyre Baler brings economic benefits like reduced transportation costs, increased labour efficiency, enhanced container capacity, and overall improved operational efficiency, resulting in significant cost savings.
Q: What future developments in tyre recycling technology is Gradeall focusing on?
A: Gradeall is focusing on developing automated bale handling systems, technologies for material recovery and reuse, energy-efficient baling processes, and integrating AI and machine learning to enhance tyre recycling processes and equipment efficiency.
To explore how Gradeall’s The MK3 Tyre Baler can drive circular tyre economies while maximising efficiency and cost savings, contact a tyre waste specialist at 02890844567.
The team can advise on the ideal baler model and capacity for your tyre volumes and assist with installation, operator training, and maintenance planning.
Gradeall Offers a Wide Range of Waste Management Innovation:
Transform tyre waste from an environmental liability into an asset with Gradeall’s baler driving your circular economy program. Follow Gradeall on Facebook and LinkedIn for more waste management insights.
Alternative Waste Treatment: Next-gen solutions from bio-drying to thermal hydrolysis
Continue leading the future of sustainable waste management alongside Gradeall by connecting with us today. Stay updated on the latest landfill innovations by following us on Facebook and LinkedIn.
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