Gradeall’s Tyre Cologne Exhibit: Embracing Sustainable Tyre Waste Management Practices

By:     Kieran Donnelly
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Spotlight on Critical Tyre Recycling Innovations

With over 1 billion waste tyres generated globally, barely 30% currently get recycled as per a recent EU Tire Report. Landfill bans also now cover 75% of scrap tyres in European countries, necessitating urgent solutions.

It is to tackle this pressing scenario that Gradeall showcased its portfolio of patented tyre reprocessing technologies.

The featured solutions included Gradeall’s tyre baler with 50-ton compaction bringing 5X bale density improvement alongside the tri-blade sidewall cutter that can shear 2000 car or 500 truck tyres daily into recyclable sections through industrial-grade automation.

Driving Towards Viable Circularity

Attendees at Tire Cologne 2023 recognised Gradeall’s spearheading role in enabling viable tyre-to-tyre recycling frameworks through equipment innovations. Industry associations have projected that achieving EU’s mandated 70% recycling target by 2025 would require EUR 2 billion investments into specialised reprocessing infrastructure over current capacities.

With offerings catering affordably from small workshops to large-scale recyclers in realising higher throughputs, unmatched bale densities and maximised raw material purity, Gradeall has positioned itself at the nucleus of the circular economy roadmap materialising.

Find out more about our machines from the tyre recycling equipment.

OTR Tyre Downsizing

Gradeall invested heavily in R&D on its OTR tyre downsizing range. The first step in this process to bring Recycling OTR tyres closer to the norm rather than the exception is the OTR tyre splitter.

Gradeall’s OTR Tyre Splitter is a huge innovation in the previously overlooked sector of OTR tyre recycling. This new machine marks a monumental stride in recycling oversized tyres with efficiency and cost-effectiveness in mind. Sustainable tyre management has a new ally with this machine, which specialises in seamlessly dissecting large tyres, setting the stage for their subsequent recycling.

How is this equipment ideal for tyre recycling?

  1. Higher Throughput – Gradeall’s splitter can process upto 700 OTR tyres daily, maximising recycling productivity.
  2. Powerful Splitting Force – 138 tons of splitting force easily processes even the largest mining and earthmover OTR tyres.
  3. Effective Material Recovery – Uniform cuts into halves/quarters done by the 3-blade system allow for effective rubber reclamation.
  4. Enhanced Safety – Inbuilt safety features like auto tool retraction and fire suppression system prevent operator injuries and accidents.
  5. Carbon Savings – Automating OTR processing lowers plant emissions intensity through energy-efficient electric power.
  6. Regulatory Alignment – Achieving EU-mandated recycling rates is easier via integrated OTR tyre recycling.
  7. Rapid ROI Realization – With excellent throughput, the splitter brings attractive 3-5 year ROI scenarios.

This machine is not merely a piece of equipment; it’s a groundbreaking step towards environmental stewardship in the tyre industry. The Gradeall OTR Tyre Splitter transforms the way we handle waste tyre disposal, minimising the ecological footprint of OTR tyres and fostering a more sustainable recycling practice. It embodies the evolution of the tyre recycling process, making it an indispensable tool in the journey towards a more eco-friendly industry.

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Gradeall’s tire recycling innovations are not just about equipment; they signify a transformative step towards environmental stewardship in the tyre industry.

The OTR Tyre Splitter, in particular, reshapes the way we handle waste tyre disposal, minimising the ecological footprint of oversized tyres and fostering a more sustainable recycling practice.

It embodies the evolution of the tyre recycling process, making it an indispensable tool in our journey towards a more eco-friendly and responsible industry. Gradeall’s tireless efforts exemplify a commitment to a sustainable future, where waste tyres are no longer a problem but a valuable resource for a circular economy.

Q: Why is tyre recycling important?

A: Tyre recycling is crucial for reducing the environmental impact of discarded tyres, conserving resources, and promoting sustainability.

Q: What is the current state of tyre recycling worldwide?

A: Globally, a significant portion of waste tyres remains unrecycled, with only a fraction currently being reused or repurposed.

Q: How does Gradeall contribute to tyre recycling?

A: Gradeall offers innovative equipment that enhances the efficiency and sustainability of the tyre recycling process.

Q: What is the significance of Gradeall’s tyre baler?

A: Gradeall’s tyre baler compacts waste tyres, reducing their volume and improving bale density, making them easier and more cost-effective to handle.

Q: How does Gradeall’s sidewall cutter benefit tyre recycling?

A: Gradeall’s sidewall cutter increases processing capacity and safety through its advanced tri-blade system, preparing tyres for recycling.

Q: Can Gradeall’s equipment handle different types of tyres?

A: Yes, Gradeall’s equipment is versatile and designed to handle various tyre sizes and types, including car and truck tyres.

Q: What role does Gradeall play in the global push for higher recycling rates?

A: Gradeall’s equipment helps recycling facilities increase throughput, improve bale densities, and maximise raw material purity, contributing to global recycling rate goals.

Q: How does Gradeall ensure safety in its tyre recycling equipment?

A: Gradeall incorporates safety features like auto tool retraction and fire suppression systems to ensure operator safety.

Q: What environmental benefits are associated with Gradeall’s OTR Tyre Splitter?

A: The OTR Tyre Splitter efficiently recycles oversized tyres and contributes to carbon savings through energy-efficient electric power, aligning with sustainability goals.

Q: How can organisations get started with Gradeall’s tyre recycling solutions?

A: Organisations interested in Gradeall’s equipment can contact the company to discuss their specific needs, explore purchase options, and receive guidance on installation and operation.

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