London Tyre Disposal Case Study: MKII Tyre Baler Reduces Transport Costs

London Tyre Disposal

London Tyre Disposal is a national tyre recycling company with a client base spanning across London and the southern counties of England. The aim of London Tyre Disposal is to efficiently discard used tyres and in doing so, help Southern England to become a cleaner, greener place. The tyres are reconditioned into products which can be used again and that are environmentally friendly.

Realising there was a niche in the tyre recycling industry, London Tyre Disposal purchased a Gradeall Mark 2 Tyre Baler in 2011 to bale tyres to PAS108 for use in construction mediums and significantly reduce the footprint waste tyres incur.

Gradeall delivered and installed the tyre baler to London Tyre Disposal premises, and within weeks, they considerably reduced transport costs and maximised the export value of the end product, using it for the environmental disposal of tyres.

 

 

What did London Tyre Disposal Have To Say?

“Dealings with Gradeall from start to finish were dealt with in a swift and professional manner and we couldn’t be happier with the results we are seeing from the MK 2 Tyre Baler. I would highly recommend Gradeall for ease of business and continued service and support

– Steve Wilkinson MD, London Tyre Disposal.

The Challenge: Tyre Disposal Across Southern England

London Tyre Disposal recognised a growing need in the tyre recycling industry across London and the southern counties of England. As a national tyre recycling company, they required efficient processing equipment to handle increasing volumes whilst maintaining environmental standards.

The Solution: MKII Tyre Baler Implementation

In 2011, London Tyre Disposal invested in a Gradeall MKII Tyre Baler to address their processing requirements. The installation aimed to achieve PAS108 compliance for construction applications whilst reducing the environmental footprint of waste tyres.

Proven Results from MKII Tyre Baler Installation

Following Gradeall’s delivery and installation of the MKII Tyre Baler, London Tyre Disposal achieved several measurable benefits:

Transport Cost Reduction: The company considerably reduced transport costs through improved load efficiency Enhanced Export Value: Maximised export value of the end product for environmental tyre disposal Quick Implementation: Results were visible within weeks of installation

MKII Tyre Baler: Technical Performance

The MKII Tyre Baler delivers consistent performance for tyre recycling operations:

Processing Capacity: Produces 400-500 tyres per hour Volume Reduction: Reduces tyre volume by up to 80% Bale Production: Creates up to 5 PAS108 compliant bales per hour Compression Force: Uses 45 tonnes of force for secure baling Bale Specifications: Each bale measures approximately 1.5m x 1.2m x 0.75m

Important Information For Tyre Disposal When Using the Gradeall Mark 2 Tyre Baler:

• Reduces the volume of waste tyres by 60-70%
• Each bale contains 95-110 waste tyres
• Balers are compressed with a force of 45T
• The machine produces a bale of approx. 1.5m x 1.2m x 0.75m

Interested in learning more about our Tyre Recycling Equipment?

If you are interested in any of our products, from Tyre Recycling Equipment for tyre disposal, to Balers, Compactors or Specialist and Used Machinery, please contact us for more information.

In the effort of reducing the amount of waste tyres and eliminating their harmful effect on the environment, Gradeall supplied the growing London Tyre Disposal with the easy-to-use, effective tyre baler; the MK2 Tyre Baler. 

After Gradeall delivered and installed the MK2 Tyre Baler, the process of turning tyres into reusable and recycled materials began. The London Tyre Disposal transforms the otherwise wasteful tyres into useful and environmentally friendly materials that can be used in many projects.

Examples of these beneficial projects include:

1. Lining artificial sports tracks
2. Improving the drainage of golf tracks
3. Paving walkways and used in paving streets
4. In the agricultural sector, tyres can be broken down and used as composting material

What does the MK2 Tyre Baler provide for LTD?

1. This tyre baler uses the force of 45 tonnes to bale tyres, with up to 110 tyres into one single bale, depending on the tyre size.
2. Although the MK2 Tyre Baler cannot initially bale truck tyres, this doesn’t mean it isn’t doable. When the MK2 is teamed with a sidewall cutter, this allows for cutting the sidewalls and treads of the truck tyre. Following this process, the remaining parts of the truck tyres are stacked in the MK2 Tyre Baler following a certain pattern to allow the production of a baler containing up to 26 tyres. 
3. The MK2 Tyre Baler helped save time and money through these distinctive features:

• The MK2 Tyre Baler can produce up to 5 PAS108 bales every hour, in compliance with the British Standards Institution (BSI) and the Waste & Resources Action Programme (WRAP). 
• Equipped with a simple control panel, the baler can be easily operated by one person.
• Another safety feature is the four separate front and rear doors allowing the tyres to be secured while compressing.
• Between compaction strokes, the retainers installed inside the baler prevent the compacted tyres from springing back up when the chamber is opened to add more tyres.
• The baling wire of the MK2 is designed to click onto itself, allowing for a fast and easy tying process and preventing any potential wire injuries in the workplace.
• The MK2 is equipped with bale eject chains that allow for a safe and easy ejection of the finished bale onto the forklift truck.
• An intelli-fill remote monitoring system is installed within the MK2. This system is modelled to fit a tyre baler and allows for early warnings of problems in the baling process, logging in remotely to fix problems quickly, better control of baler settings, a built-in service counter, and the system can even send you an email when the baling process is done.

Why order an MK2 Tyre Baler?

The previous features are not all that distinguish the MK2 Tyre Baler. There’s more to benefit from:

1. The power unit of the MK2 is specifically designed to consume less power and operate with minimum noise, all the while performing with excellence.
2. To further maintain the safety and health of your employees, an add-on conveyor feeding system can be added to the MK2. This saves a lot of time by cutting down on the time required for feeding the baler with tyres. At the same time, it reduces the risk of back-related injuries among your employees by making it easier to load the tyres onto the baler.
3. In addition to baling tyres, the MK2 can bale a variety of other materials such as different fabrics, carpets, wool, plastic and cardboard.
4. The client list of Gradeall International comes from different places around the world, including the US, Australia, Ireland and the UK and France.
5. The MK2 Tyre Baler is the perfect machine for vehicle dismantlers, tyre collectors and recycling centres.

Applications for Recycled Tyre Bales

London Tyre Disposal transforms waste tyres into environmentally friendly materials suitable for various applications:

Sports Infrastructure: Lining artificial sports tracks Golf Course Improvement: Enhancing drainage systems for golf tracks Construction Applications: Paving walkways and street construction Agricultural Uses: Composting material for agricultural applications

Expanding Processing Capabilities

Whilst the MKII Tyre Baler excels with standard tyres, truck tyre processing requires additional equipment. When combined with a sidewall cutter, the system can process truck tyres by:

• Cutting sidewalls and treads
• Stacking remaining components in specific patterns
• Producing bales containing up to 26 truck tyres

Safety and Operational Features

The MKII Tyre Baler incorporates multiple safety and efficiency features:

Operator Safety: Four separate front and rear doors secure tyres during compression Simple Operation: Single-person operation with straightforward control panel Anti-Rebound System: Retainers prevent compressed tyres from springing back Safe Wire Handling: Baling wire designed to click onto itself for injury prevention Efficient Ejection: Bale eject chains enable safe removal onto forklift trucks

Advanced Monitoring Technology

The Intelli-Fill remote monitoring system provides comprehensive baler management:

• Early warning system for potential problems
• Remote troubleshooting capabilities
• Enhanced control of baler settings
• Built-in service counter for maintenance scheduling
• Email notifications upon baling completion

Why Choose Gradeall for Tyre Recycling Equipment?

London Tyre Disposal’s success demonstrates the benefits of partnering with Gradeall International:

Swift Professional Service: Dealings handled efficiently from start to finish Comprehensive Support: Continued service and support throughout equipment lifecycle Proven Results: Measurable improvements in operational efficiency and cost reduction Global Experience: Client base spanning the US, Australia, Ireland, UK, and France

Multi-Material Processing Capability

Beyond tyre baling, the MKII offers versatility for processing various materials:

• Different fabrics and textiles
• Carpets and wool
• Plastic materials
• Cardboard and packaging

Target Applications

The MKII Tyre Baler proves ideal for:

• Vehicle dismantlers managing end-of-life tyres
• Tyre collectors requiring efficient processing
• Recycling centres handling diverse materials
• Tyre depots seeking volume reduction solutions

About The MK 2 Tyre Baler

• Designed for maximum output of tyre bales in an environmentally friendly way.
• The MK2 Tyre Baler can produce 400-500 tyres per hour.
• Using the MK2, tyre volume is reduced by up to 80% drastically improving transport and storage efficiency.
• Ideal for tyre collectors, recycling centres, vehicle dismantlers and tyre depots.

The MK2 Tyre Baler is just one of our tyre recycling range. We deliver a wide range of machinery specifically designed to handle all types of tyres, all to meet the recycling needs of your business.

It’s our pleasure to help you reach the recycling goals you’ve set for your business, and through these, you are also helping us in achieving the goals we’ve set to help the environment and lessen the impact of waste tyres as much as possible.